White Oak · Insulated Glass · Built for Jefe
The Back Door
The Commission
This Door Needs to Go
After ALISO finished Luis’s kitchen, the back door was next on the list. The old door was falling apart — thick layers of paint trying to fake a wood grain, divided window panes blocking the view of a beautiful green backyard, and a dog door too small for Jefe.
The previous owners went for a farmy, bohemian-chic look. It worked once. Then it aged past charming into deteriorating — the frame hardware worn, the finish peeling, the whole thing reading “neglected” rather than “rustic.”
Time for real materials.
The current door — paint pretending to be wood.
The Design
Real Materials, Clean Lines
Strip away the faux-rustic layers. Replace them with honest materials. White oak instead of painted pine. A single large window with double-pane insulated glass instead of divided lites — flooding the room with light and framing the backyard like a painting. An oversized Endura dog door sized for Jefe. Black hardware to match the existing keypad.
Keep the bohemian character of the house. Make the door unmistakably modern and well-built. No molding, no dividers — just oak, glass, and a window into that green backyard.
White Oak
Solid 8/4 white oak for the frame — stiles, rails, window stops. Strong, rot-resistant, ages beautifully outdoors.
Insulated Glass
Custom double-pane unit, ~1″ thick. Energy efficient, no condensation, no heat loss. One pane — no dividers.
Rubio Monocoat
Hybrid Wood Protector in Natural. Penetrating exterior oil with UV protection. Rated for rain, snow, and Utah sun. One coat, annual touch-up.
Yale Hardware
Cambridge knob in matte black to match the existing keypad and deadbolt. Clean, minimal — the oak does the talking.
Endura Flap
Medium single-flap dog door. Rated for 50 mph wind gusts. Flexible down to -40°F. Sized for Jefe and every visiting dog.
Exterior Grade
Every joint, every finish, every component chosen for outdoor durability. Titebond III glue, stainless hardware, weatherstripping all around.
The Build
Reading the Wood
White oak doesn’t lie. You can’t paint over it, can’t hide a bad cut under a coat of latex. So the build starts where every honest piece starts — at the mill, reading the boards. Looking for the keepers. Letting the wood name itself.
Seahorse
You don’t plan these. You’re milling boards for a door — reading grain, checking for twist, marking the keepers — and then this shows up. A knot that looks like a seahorse, swimming right there in the white oak.
Every project in this shop gets a codename. This one just named itself. You can fill it, flatten it, sand it away. Or you can leave it. Let the wood keep its story. This one stays.
Stiles & Swings
Plates are better for this — even pressure, more surface area, easier to carry. But today the shop felt like kettlebells. They still got the job done, and honestly, look at them all lined up like kids on picture day.
White oak stiles, weighted down with whatever the shop has. And this shop has a gym in it. Mixed media? Definitely a hybrid woodworker.
The door is on the bench. White oak milled, stiles glued up, joinery next. Window stops, mortises, the dog-door cutout, and the long sand-and-finish runway before it ever sees the backyard.
- Design approved (Fusion 360 renders)
- White oak purchased — 8/4 stock
- Boards milled (joint, plane, rip)
- Stile & rail glue-ups
- → Mortise & tenon joinery
- Window frame & glass mortise
- Endura dog door cutout
- Final sanding
- Rubio Monocoat finish
- Insulated glass install
- Black hardware install
- Hang & weatherstrip
This page updates as the build moves.
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The Details
